Skip to content
Chennai-based robotics engineering · Serving industry across India
SYNERGYROBOTIX

Integration planning

Integration planning for mobile robots

A robot only creates value when it is part of the process. We connect transport requests, robot movement and equipment handoffs into one defined, testable system.

Compact mobile manipulator and autonomous stacker in a white studio, three-quarter view

How it connects

From request to confirmed delivery

Each mission moves through clear states — created, assigned, picked up, in transit, delivered, confirmed. Each state has an owner and a signal, so operators always know what is happening.

Request → completionStateful
RequestWMS / MES / button

Assign & moveFleet manager

Hand off & confirmPLC / conveyor / operator
Every state visibleEvery exception owned

System boundaries

Clear system boundaries

Integration problems usually come from unclear ownership. We write it down.

System Typical role What we define with you
WMS / ERP / MES Creates and prioritises transport tasks Task format, priorities, status messages, cancellation
Fleet manager Assigns robots, manages traffic and charging Traffic rules, zones, charging policy, dashboards
PLCs, conveyors & machines Confirm load ready / transfer complete Handshake signals, timeouts, interlocks
Doors, lifts & barriers Open paths between areas and floors I/O or network interface, fire-mode behaviour
Operators & HMIs Call robots, confirm, handle exceptions Buttons, tablets, alarms, recovery procedures

Exceptions

Design the exceptions, not just the happy path

Blocked route

Re-plan, wait or alert — defined per zone.

Destination unavailable

Hold, divert or return with a visible status.

Failed handshake

Retry rules, timeout and operator alert.

Low battery

Stop new tasks, finish safely, charge.

Emergency stop

Safe state, reset procedure, controlled restart.

Network loss

Safe behaviour and reconnection rules.

Go deeper

Integration guides

AMR Systems Integration

Connect mobile robots, production equipment and business systems through explicit states, ownership, timeouts, alarms and recovery rules.

AMR Fleet-Management System

Connect mobile robots, production equipment and business systems through explicit states, ownership, timeouts, alarms and recovery rules.

Warehouse AMR Integration

Connect mobile robots, production equipment and business systems through explicit states, ownership, timeouts, alarms and recovery rules.

AMR Safety and Navigation

Plan the operating concept, route, interactions, protective measures and recovery procedures as one site-specific safety system.

AMR Automatic Charging Systems

Match battery capacity, charging access, reserve energy and maintenance practice to the actual mission profile and required operating…

FAQ

Integration questions

Still have a question? Our engineers answer every enquiry personally.

Do your robots work with our WMS or ERP?

Yes, when the interface is defined. We agree which system creates tasks, how priorities are set, which status messages come back and how exceptions are handled — then test the interface with representative tasks before go-live.

Can AMRs open doors and use lifts?

They can, using an agreed door or lift interface (typically I/O or a network controller). Safety, fire-mode behaviour and manual override must be defined with the building or lift supplier.

What happens when something goes wrong?

Every interface needs an exception path: blocked route, destination unavailable, failed handshake, low battery or emergency stop. We define how each is detected, displayed and recovered as part of the design.

Who owns the integration work?

Responsibilities are written down in the project: what Synergy Robotix configures, what your IT or controls team provides, and what third-party suppliers deliver. Clear ownership avoids gaps at handover.

Let us engineer the right fit

Map your interfaces before you buy robots

Send us the systems involved and how tasks are created today. We will outline the integration approach and the decisions you need to make.